Author: Ashley

6 Products For Better Electroforming Results

After years of experimentation and practice, these are some of my favorite products for achieving consist and better electroforming results.

1. Magnetic stirrer

I put this one off for a long time. This magnetic stirrer by INTLLAB helps to build up a smooth surface on your piece. The trick to a smooth and shiny plate is having a balanced bath, keeping it clean and filtered (using the right type of anode is key= type L phosphorized copper tubing), and using agitation. Some people will use an aquarium bubbler for this, but I find that a magnetic stirrer produces more agitation and therefore a better plate. However, you must keep up on filtering your bath as the stirrer will kick up sediment from the bottom of your bath which can have some undesirable effects on the finish.

2. Liquid latex

There are several products that you can use to seal a gemstone or crystal, however some work for certain stones and not others. For example, I used to love using clear nail polish because it was easy, dried fast, and I could see what it was going to look like at all stages. However, it never seemed to be enough for some porous stones and I would end up with pitting or discoloration from the bath. It also has a tendency to leave a yucky white cast around the edges that was quite difficult to get off without a long acetone soak and scrub (which can also be quite damaging).

I also tried liquid frisket and the three full bottles I still have are a testament to how much I hate the stuff. It’s tackier than latex, rarely peels off in one piece, and if you put more than one piece in the bath they are destined to get stuck together.

Liquid latex is holy grail product for my electroforming flow. It has a high surface tension so it is really easy to paint it on sloped surfaces (such as the edges of stones) without having it run. I created my own latex application tool using 16 gauge copper wire and hammering the end flat.

Note: Not all colors of latex aIe created equally, even within the same brand. I recommend Liquid Latex Fashions in black. Also, latex can mold if not properly taken care of. I recommend pouring some into a smaller container when in use so it can stay sealed as much as possible.

3. Anode bags

No, anode bags aren’t necessary, but neither is having to filter your bath every few runs. I learned this the hard way. Did you know it’s possible to have your bath running for years? Forever? If you told me that when I first started I would not have believed you. I think my first bath lasted me for a month before it was so horribly beyond repair (at least with my knowledge at the time) that I trashed it and started over with new solution. Anode bags prevent all of that sludge on the anodes from settling into the bath and eventually causing an oversaturation of copper (hello sparkle finish my old enemy).

You can make your own anode bags with 1-5 micron polyester filter fabric such as this ol’ reliable. This is enough fabric for years of anode bags. All you need is a hot glue gun and some copper wire.

4. Steel/Brass Wire Brushes

It can be so disappointing when you take your pieces out of the bath and they have a dull finish. Luckily, there are several helpful attachments for your dremel or flex shaft that can quickly shine up a salmon-colored or dull appearance. Brass wire brushes will wear out a little bit faster and have a tendency to shoot out wires at you if you go to fast or skimp on cost, but they are more gentle and safer to use around gemstones. I recommend Stoddard brass brushes for their quality and durability. Steel brushes will last much longer, but are more likely to scratch your stones if you’re not careful.

5. Protectaclear

Unfortunately, it is impossible to prevent copper from oxidizing forever, but Protectaclear can help to extend the length of your beautiful shiny copper finish. It also creates a barrier that prevents skin from turning green which will be a selling point to your customers, trust me!

6. Silver Nail Polish

This is a neat trick for those beautiful translucent stones that you don’t want to darken by having epoxy clay or copper paint on the back of them. Silver nail polish acts as a reflective surface to make your gems sparkle while preserving their color.

Note: Moonstones tend to look dull when silver or white nail polish is used. I have had more luck with black, however it will greatly change the appearance of a high quality, clear moonstone.

Electroforming Health and Safety Considerations

Do you want to get started electroforming, but are worried about all of the chemicals and possible interactions? Let us calm your nerves with tehse electroforming health and safety considerations so you can be sure this is safe for you, your space, and others who inhabit it.

Let’s start with some basics from the safety data sheet of Midas Bright Copper Electroforming Solution. This is my favorite pre-mixed solution and the only one I can honestly recommend (side-eyeing you Krohn…), but all solutions will have basically the same health and safety data as they are made with similar ingredients.

The warnings listed are: corrosive to metals, harmful if swallowed, causes skin irritation, causes serious eye damage.

These may seem like scary warnings, but really it is just meant to show you that these chemicals must be handled and disposed of carefully. Also I wouldn’t recommend having this in an area with heavy foot traffic, in your living area, or around children/animals.

Electroforming Safety Considerations

  • Keep your bath inside of another container that can be closed and kept away from pets and small children. This also helps prevent contamination and evaporation.
  • Have a container of distilled water near your bath for rinsing (helps to prevent acidic drips) and baking soda to neutralize.
  • Always use type 2 (HDPE) or type 5 (PP) plastic as it is safe for acid. Look for the little triangle with a number inside.
  • Never add acid to water, only water to acid. This is really important if you mix your own electroforming solution. Otherwise, you will only ever be adding water to acid by topping up your bath due to evaporation.

Electroforming Health Considerations

  • Always wear a respirator when mixing a new bath. If you can smell it, you’re breathing it in. Make sure to regularly switch out the filters.
  • Did you know certain stones can produce toxic fumes if not sealed correctly? Fluorite and bumblebee jasper are two stones that are dangerous to have unsealed in your bath. DO NOT attempt these stones unless you have experience with sealing (it doesn’t always work out, better to be cautious) and have proper ventilation.
  • A little splash of solution on your skin probably won’t cause any irritation if you rinse it off, but that doesn’t mean you want to go handling this stuff without gloves. I frequently take pieces in/out of the bath without gloves (do as I say, not as I do!), which definitely isn’t the best practice, but I would NEVER put my hand down into the solution without heavy duty gloves.

How to Dispose of Your Copper Electroforming Solution

Electroforming solution is toxic to water systems and therefore must be disposed of at a hazardous waste treatment facility.

Is Ventilation Necessary?

Ventilation is always necessary for gold and silver electroforming, but copper electroforming is a little more forgiving provided you are not running a giant bath or have your setup in a living area. Having a window nearby or a fan to pull away fumes is sufficient for a beginner electroforming setup.

4 Tips to Refine Your Electroforming Craft

1. Minimize the use of epoxy resin clay

Epoxy resin clay can be an awesome material to work with, but using it in moderation will do wonders for elevating your work from craft to fine art.

The positives: It cures rock-hard and is sturdy, making it an ideal building material.

The negatives: it isn’t as easy to work with as other moulding clays. In fact, it’s pretty awful to work with if you are expecting the feel and workability of polymer clay. It’s terribly sticky and has a tendency to leave films of yuck in its trail. I have found dulled areas on my stones from where I touched it with a filmy fingerprint (if you seal your stones first, this isn’t as issue, but I typically don’t). The worst part is, you won’t even notice there is still some coating your fingers until it is too late. I have even ended up with allergy bumps from rubbing my eyes..after a good handwashing! Plus, the final outcome has a tendency to look bulky after growing a thick enough layer of copper. Less is more!

What to use instead: try using liquid epoxy or super glue to directly attach a stone to a base. You might need to get creative with clothespins or cross-lock tweezers to hold your piece in place while it dries, but the results are worth it!

2. Learn how to calculate anode surface area and amperage for a shiny plate…every time!

This is the difference between a professional electroformer and a hobbyist. If you are chasing that perfect plate right out of the bath time and time again, this is of utmost importance to learn.

Rule: 0.1 amp per square inch of cathode (the piece to be electroformed)

Learning to estimate surface area on the fly is a skill that will come in handy. Keep in mind that you are only counting surface area that is to be plated, not anything that is sealed off. You must also count front and back. This can get really tricky for a ring, but in general, most rings won’t even have a full square inch of surface area. Note that the surface area of your piece is calculated in the round; every bit of surface must be accounted for.

Rule 2: You want a 2:1 anode to cathode ratio.

I like to use 1/2 inch refrigeration type L copper tubing for my anode since the size makes it easy to calculate surface area. Hammer the tubing flat for easier handling. Surface area of the cathode will only be calculated from the front.

Example: You have a square sheet of copper that measures 1/2 inch x 1/2 inch. The surface area of that sheet of copper is 1/2 inch squared. So you would need 0.05 amps and 1 square inch of cathode (which comes out to 2 inches of 1/2 inch copper tubing).

3. Set up a graph paper workstation surface to line everything up/achieve symmetry.

This tip seriously changed my workflow for the better. I have several old pieces hiding away that will probably never see the light of day because they are horribly lopsided. It can be really hard to tell sometimes! To negate this problem, I created a really simple work surface by gluing graph paper to a sheet of cardboard (or anything hard you have laying around) and taping wax paper on top. It allows you to see the graph lines, while having a surface that your pieces won’t stick to. I especially like having it on a piece of cardboard because I can prepare a bunch of pieces at my desk and then move the entire surface elsewhere to dry.

Bonus tip: Did you know there is graph paper with 8 or even 10 squares per inch? More lines=more visual cues to get that perfect symmetry!

4. Learn and use supplemental fabrication skills such as piercing, hammering, and etching.

It can be hard to stand out in the world of electroforming. Especially if you’re limited to found objects (find a good one and suddenly everyone will use it), organics (same deal), and basic sculpting. By learning more applicable skills, you will further yourself from the crowd and have more creative freedom.

The easiest to incorporate are hammer techniques. This is a really quick and easy way to add texture and exciting details to your pieces. There are hammers with interchangeable textured faces or even just a basic riveting hammer to give you a nice indented line.

Etching will take a little more knowledge and equipment, but also can give you infinitely more creative freedom. You can etch drawings, photos, etc.

Piercing will require quite a bit of practice to feel comfortable with it, but it is one of the most useful fabrication skills that I possess. You will need either a drill press or a dremel with drill bits, saw blades, and a jeweler’s saw. This will allow you to create any 2D shape that you can think of! If you’re not sure about your commitment to learning piercing, I would start with just a jeweler’s saw and some saw blades. This will allow you to practice and get a feel for using the saw, but you will not be able to make negative space within the shape without drilling holes first.

Copper Electroforming Supply List

Welcome to Atlas & Aether’s complete copper electroforming supply list containing all of my “must have” and “nice to have” products. You can be sure that you are in good hands and can begin with only the things you need for your specific area of interest within electroforming.

(Please note: I am not an affiliate for any of the websites listed below. Everything listed is a personal choice and I receive no income for sharing these products with you.)

Choosing the Right Tank for Electroforming

There are many cost-effective options for creating your electroforming tank, you may even have something laying around! The number one consideration is: how big will your pieces be? how many pieces will be electroformed at once? If you’re just starting out and are unsure about the longevity of this hobby, I recommend starting with the smallest set-up you can as the chemicals are costly. However, if you plan to be producing pieces regularly in larger batches or plan to create large sculptural forms, it may be worth your while to skip straight to a larger tank. I use this 2 gallon fishtank. If you are going to use plastic, make sure it is type 2 (HDPE) or type 5 (PP).

Some people recommend using beakers, such as the 1000 mL ones that can be found in Rio Grande’s electroforming kit. Something this size is great for electroforming singular small jewelry objects, but the roundness of the beaker makes for a risky setup. IF YOU MUST use a round bath, make sure your lead wires are safely secured and clipped to opposite ends so there is no risk of them slipping and touching each other. You will also need to find a way to keep it covered or funnel your solution back into the bottle when you are done (BIG PAIN!). You also may be tempted to buy the kit to make it easy on yourself, but for $500 you can easily get everything on my “need to have” list and several on my “nice to have” list.

A good electroforming tank will: have a lid (for safety and to avoid evaporation), be made of glass or plastic, and be the right size for your needs! I also recommend getting a 2nd larger plastic tub and lid that your bath can fit inside for safety and easy cleanup.

“Need to have” Supply List for Copper Electroforming Tank Setup

Power Supply

Tekpower 3 amp rectifier is a reliable and cheap option. Anything over 3-5 amps will be unnecessary to start.
(Make sure your model comes with lead wires).
Price: $57

Solution

Midas Bright Electroforming Solution is the only pre-mixed solution I will touch.
Price: $18/quart

Brightener

Midas Brightener is the best tried and true product to keep that shiny finish time after time.
Price: $16

Conductive Paint

The best paint on the market is easily Safer Solutions.
Price: depends on size (1 oz will go quick, I recommend buying a larger size and pouring some into a smaller container for use).

Anode Bags

Save yourself the hassle of constantly filtering your bath and make your own anode bags with some filter fabric and a hot glue gun.
Price: $26

Refrigeration Tubing

This acts as your bus bar to hang your anodes and cathodes from. 10 ft of type L 1/4-3/8 inch is enough. Can be found at home depot/lowe’s.
Price: $5-6

Anode

Can use copper refrigeration tubing or other thicker tubing from home improvement store. I do not recommend wire coils as they produce more sludge.
(You will also need a pair of tubing cutters).
Price: $5-10

Clips

Get some all-plastic clips to add pressure to your wire connections (=better conductivity!) These ones are perfect.

Copper Wire

For building your electroformed pieces. A good start would be 16, 18, and 20 gauge non-coated copper wire (avoid your typical craft store wire, it’s probably coated). Try this instead. Get 28-30 gauge for hanging your pieces.

Wire Cutters/Pliers

A decent economy set such as this one will suffice until you decide what you like.
Price: $10

Steel Wool

Helps keep your bus bar clean and conductive. Make sure to keep it out of your bath!

Liquid Latex

Must be ammonia free. This is necessary if you will be working with gemstones. Liquid Latex Fashions Black is a personal favorite.
Price: $13

Epoxy

I recommend epoxy or UV epoxy over super glue for all attachments due to its strength.

Paintbrushes

SYNTHETIC ONLY. I recommend buying cheap ones as the paint is hard to wash out completely and will ruin your nice brushes.

Distilled Water

Mark a line at the level of solution in your bath- keep the solution at this level by adding distilled water.

Funnel

If you have an impermanent bath set-up, you will need a funnel to put the solution back into its bottle.

Wax Paper

Use as a drying surface for your epoxied and painted pieces so they do not stick.

Safety Supply List for Electroforming

Copper electroforming is safe for your home studio, but some precautions should be taken to protect you and your surroundings from chemical spills.

Safety glasses

Always wear safety glasses when handling chemicals (solution and brightener) and adding/removing pieces from your bath (can splash).

Gloves

I recommend one thick pair of long reusable rubber gloves for sticking your hands in the bath. I also frequently use plastic gloves when applying patina or paint.

Apron

This isn’t really a necessity, but copper paint likes to stick to clothes so dress appropriately!

“Nice to Have” Supply List for Copper Electroforming

Protectaclear

Protectaclear seals your copper finish to prevent oxidation and skin reactions.
Price: $25

Magnetic Stirrer

INTLLAB magnetic stirrer helps to prevent current lines and maintain a smooth finish.
Price: $30

Epoxy Resin Clay

Like working with clay? Use Magic Sculpt to build up your forms that will cure rock hard.
Price: $46

Premade Jump Rings

Save yourself time and buy premade jump rings. With how cheap they are, its hard to justify time spent on them. Also they will be work hardened already.

Silver Nail Polish

This is a neat trick to seal the backs of your translucent stones so you can’t see the epoxy/conductive paint/etc.

Graph Paper

For sketching and for lining up that perfect symmetry!

Dremel

You may be able to get a perfectly shiny plate right out of the bath time after time, but it is HARD. Save those not-so-shiny plates with a brass brush or steel brush attachment for your dremel.
Price: $13

Liver of Sulphur

Give your pieces an antiqued or gunmetal appearance. I prefer dehydrated LOS (cheaper, longer lasting) to pre-mixed solution.
Price: $16

Cross-lock tweezers

Sometimes you just really wish you had a third hand to hold something. This set has been invaluable many times.
Price: $9

Wax Carving Tools

These will help you to work with epoxy resin clay.

Aquarium Heater

If you are in cooler climates or have a basement setup, this may be necessary. The ideal bath temperature is 77 degrees F. I recommend titanium over glass for durability.

How to Make an Electroformed Ring with Resin Clay

Here is an intimate view of my process with how to make an electroformed ring. There are many paths to take when it comes to the art of electroforming. Clay, epoxy, sculpey, found objects (organic and man-made), wire, and crystals are just some of the materials that can be used to create an electroformed ring. This tutorial will focus on the use of resin clay, a two-part clay that is mixed together and cures rock hard after about 24 hours. I prefer this clay to sculpey because it is extra durable and can be filed/sanded for a smoother surface.

You will need:

Step 1: Building a Ring Shank

For consistently round and sized ring shanks, a steel mandrel is a necessary tool. This set contains a mandrel and mallet, which will allow you to hammer the wire into a perfectly round and flat shape. Note that this is a rubber mallet and will not change the shape of your wire, it will only work-harden it.

To save time, you can create many ring shanks at once by wrapping the wire tightly around the mandrel as many times as you’d like (it helps to smooth out the wire before wrapping with some nylon jaw pliers), hammering the wire a so that it sits flush against the mandrel, which leaves you with a large coil. You can then take a pair of wire cutters and start snipping away and voila…piles and piles of ring shanks! Try to snip the wire so that the ends are as close to touching as possible, but do not worry if there’s a small gap as it will be filled in will epoxy or clay.

Step 2: How to Form a Decorative Ring Top

Start by mixing up your resin clay in equal parts, kneading it until the color is evenly mixed and uniform. If you do not mix the clay properly, it will not cure to rock hard and may remain sticky. Take a small amount of clay and use it as a backing for your main gemstone. If it is translucent, consider painting a layer of reflective silver nail polish on the back first so that the color of the resin clay is not visible through the stone. Unless the stone is completely clear, the reflective nail polish will reflect the light in the stone and make it appear more sparkly and bright.

Now that you have a thin layer of clay on the back (about 1-2 mm of thickness is fine), it will be easy to attach smaller stones and decorative elements to the sides of the stone as they will have something to stick to. Another nice-to-have set of tools are some steel carving picks such as these ones that will allow you to create some nice lines and textures, smooth hard-to-reach areas, and will generally help you to handle resin clay which can be annoyingly sticky and hard to work with compared to sculpey.

Here, I used lapis lazuli as the base stone. I played around with adding small rough quartz as accent stones and rolled tiny spheres out of the resin clay for added detail.

Step 3: Attaching Ring Shank to Gemstone Topper

I like to use regular ol’ epoxy for attaching the ring shank since it is strong and less bulky than resin clay. You can either epoxy a stone directly to copper wire, or build a clay form as outlined above and glue that to the wire. The trickiest part is finding a stable drying surface that holds everything flat in place so that the gemstone sits on the ring shank at a 90 degree angle.

You can accomplish this with either cross-lock tweezers (downside is you are limited to one ring per each set of tweezers) or clothespins and a wooden jig. Below, I have two pieces of wood that have been coated in wax paper that form a slot for the wire ring shanks to sit in. A clothespin rests on top holding the ring shank flush (I like to line up the open end here so it will be covered by the ring topper). Dab a bit of epoxy on the wire and set the gemstone on top making sure that it sits flat across the clothespin and makes contact with the wire.

I created this jig to hold my ring shanks level using pieces of wood and clothespins.

Step 4: Applying Conductive Paint

For conductive paint, I like to use Safer Solutions copper paint. It is the only conductive paint that I will recommend, though some people have had luck mixing their own conductive graphite paint. Always use a synthetic paintbrush when using copper conductive paint as natural brushes react with the paint making it goopy and awful to work with. I recommend separating out small amounts of paint into a separate container to prevent contamination and drying out.

Anywhere that you paint conductive paint will grow copper, unless it is the inside of a form (recessed areas will plate, but undercuts will not). Keep in mind that you will have to connect a wire to any areas you want to plate so conductive areas must be touching or have multiple wires connected.

Step 5: Sealing Gemstones

Most gemstones will need to be sealed before they take a swim in the blue juice. Even quartz, which should in theory be hard enough, can have some oopsies if there are calcite growths or rough areas that soak up the color of the bath. Until you have some experience under your belt (and a carbon filter), the safest practice is to seal all of your gemstones.

Paint the conductive paint to form a bezel around your stone. Even if it is glued in place, surrounding it by copper helps to lock it and create a permanent setting. Paint it just a hair beyond where you want the copper to end. Then go back with latex and cover the top of the stone, overlapping the copper just a bit so there are no gaps between the latex and the paint. To apply the latex, I made a small tool out of a 16 gauge copper wire with the end hammered flat. A steel wax carving tool with a flat end would also work.

Note: not all latex is created equally, even colors within the same brand will have different consistencies. I have had the best luck with black liquid latex such as this one. It must be ammonia-free. Avoid the teal and other colors as some people have had issues with it dying their gemstones.

What is electroforming? (for customers)

Product image
Copper and chalcedony druzy electroformed pendant with quartz point and polished chalcedony bead accents

A question I get asked constantly is “what is electroforming?” and usually the answer makes peoples eyes glaze over, so read on…at your own peril.

Short answer:

“SEXY. METALS. MAGIC.” At least, that’s what my fabulous jewelry/metals/enameling instructor Andrew Kuebeck would say. It’s a little bit of science (aka a whole bath of finicky chemicals), a little bit of math (how do I calculate surface area again?), and a whole lot of creativity when it comes to use of materials. Basically, a thin skin of copper is grown on a surface, which can be made up metal, found objects, organic materials, and so much more. Bugs? No problem! Plastic figurines? Easy peasy! The possibilities with electroforming are endless as it can take on the look of fabrication, casting, or even the more natural hand-formed look of precious metal clay.

Long answer:

Electroforming is a process that creates a metallic end product by electrodeposition onto a metallic or non-metallic surface. It is an electrolytic reaction that moves copper particles from the positively charged anode (copper pipe or sheet) to the negatively charged anode (the piece to be formed). It uses a machine called a rectifier that provides DC current which is needed to facilitate the movement of metal ions in the acidic solution.

If this sounds like electroplating to you, that’s because it pretty much is! The process is nearly identical and the terms are often used interchangeably in the jewelry world. Electroforming can be a bit of a misnomer because it is meant to define a process in which the original surface is removed after the skin has grown, whereas electroplating is when a skin is grown on a metallic surface and the surface is left on the inside. Most “electroformed” jewelry is actually somewhat of a combination between the two processes. In any case, if you would like to find more jewelry in this style, your best bet is to use the term electroformed.

This process is very SLOW. To maintain all of the details in a surface, the trick is to use a low current over a long period of time, sometimes up to 24-48 hours! This is necessary for long term stability of the piece, especially when it comes to wearables. Those dainty looking rings with the thinnest layer of copper can be quite charming, but from personal experience, tend not to withstand the test of time (and my clumsy grip). The best place to look for evidence of plating thickness is right around the stone. If the stone doesn’t look secure, it’s a safe bet that the rest of the piece has an equally thin coating of metal. This process requires frequent checking to make sure everything is going according to plan (*spoiler* it frequently doesn’t). However, its unpredictable textures and outcomes can sometimes be the most captivating part of the process and can lead to some brilliant results.


Want to know more? Check out our top blog posts!